Facilities under Component Production in the Tool Room

• Precision Engineering: The tool room is equipped with advanced machinery and skilled technicians capable of producing components with exceptional precision and accuracy..
• Customization: The tool room can produce custom components tailored to specific requirements, allowing for greater flexibility in manufacturing.
• Quick Turnaround: With the ability to rapidly prototype and adjust designs, the tool room can quickly produce components needed for urgent or specialized applications.
• Quality Control: Components produced in the tool room undergo rigorous quality checks, ensuring they meet stringent industry standards.
• Design and CAD Modeling: The production of components begins with detailed design and modeling using Computer-Aided Design (CAD) software. This digital blueprint. serves as the foundation for all subsequent manufacturing steps.
• CNC Machining: CNC (Computer Numerical Control) machining is one of the primary methods used in the tool room for component production. CNC machines allow for high precision and repeatability, making them ideal for producing complex parts.
• Milling and Turning: Milling and turning are common machining processes used in the tool room to create components with specific shapes, sizes, and features. Milling involves removing material from a work piece using rotary cutters, while turning shapes the component by rotating it against a cutting tool.
• Grinding: Grinding is used to achieve tight tolerances and smooth surface finishes on components. It’s particularly important for components that require high precision and fine detail.
• Electrical Discharge Machining (EDM): EDM is used for creating complex shapes and intricate details that are difficult to achieve with traditional machining. This process uses electrical discharges to remove material from the workpiece, allowing for precise component production.
• Heat Treatment: After machining, components may undergo heat treatment to improve their mechanical properties, such as hardness, toughness, and wear resistance. The tool room manages processes like annealing, quenching, and tempering to achieve the desired material characteristics.
• Assembly and Inspection: Once the individual components are produced, they may be assembled into subassemblies or final products. Rigorous inspection processes, including dimensional checks and material testing, ensure that each component meets the required specifications.
• Prototype Development: The tool room is often involved in producing prototype components, allowing engineers to test and refine designs before mass production.
• Custom and Low-Volume Production: For custom orders or low-volume production runs, the tool room can produce specialized components that might not be feasible to manufacture on a large scale.
• Maintenance and Repair: The tool room plays a key role in producing replacement components for maintenance and repair operations, helping to minimize downtime in production lines.